About Us; Staff; Camps; Scuba. To bleed the air from the system of your UTV, follow the steps below. Some of the most common causes of this include issues with your valves, faulty spark plugs, a dead battery or loose battery cables, and old fuel. Display as a link instead, Used primarily by hunters, and casual riders, the Massimo UTV is a small manufacturer that takes its time to do things right. Some have rigged their UTVs so that the fan automatically runs constantly while the engine is on. Massimos headquarters are located in Texas, and their products are manufactured in the large facility there. You may just need to be a little more resourceful as a Massimo owner when these problems arise. Failing Fuel Pump. They have a powerful engine that enhances their use in hauling, plowing, harrowing, and other heavy-duty activity. Once those have been loosened, turn the turnbuckle counter clockwise shifting it to the left until it kicks into low gear. The light came on again today. How to troubleshoot an ATV battery that is not charging. To troubleshoot an issue like this, you need to remove the belt cover to inspect the clutches and see how they behave when the engine runs, both at idle and when revving in neutral. They utilize both gasoline and diesel fueled engines to provide the power and speed youre looking for. Fresh gear oils lubricate, cool, prevent corrosion, and reduce wear and internal stresses. Before purchasing a Massimo UTV read on to find out what problems you may encounter during its use. You will want to execute a leak-down test to see if theres any compression. Inspect the EBS fiber washers (one on each side of the EBS bushing) on the primary clutch to see if they are worn out. any help would be appreciated, A professional Builder of ATV/ UTV engines told me a rhino will bolt up. One of the common Massimo utv problems is the Leaks. The mechanism for engaging or disengaging the diff may be broken. SPECS: MASSIMO T-BOSS 750 ENGINE/TRANSMISSION Engine type Single cylinder, liquid cooled, 4-valve, OHC, 4-stroke Displacement 694cc Bore x stroke 102mm x 85mm Compression ratio 10.2:1 Lubrication system Wet sump Additional cooling Auto fan Induction EFI Ive had 2 issues with mine. . This problem results in a breakdown after using the UTV for a few years. Ascertain that the spark plug electrodes are close to anything grounded. The commonest of these is the headlights. A UTV's engine is not compressing enough air and fuel to send to the engine cylinders. Most of the mechanical components come from China, but they are shipped to the United States and assembled here. Massimo offers 4 base models, with different sizes, seating arrangements, cabs, and engine size options for each of those. Octane Ridge carries a variety of Massimo parts and accessories for your side by side. The engine sometimes overheats without any known cause. Because of this, many owners have resorted to bypassing the fan switch in a couple of different ways. Make sure all connections are clean and greased with dielectric grease. Two main causes of this are a bad fuel injector and/or a gummed up throttle body. Jeep Wrangler ABS Light On Causes, How to Fix Without Auto Mechanics, 7 Common Honda Talon Problems [Buyers Guide], What are the unique features of Massimo utv, engine sometimes overheats without any known cause, the same as many other UTVs like the Hisun UTV, Replacement of the air filter to improve fuel, How to Diagnose Alternator Problems & Test if Bad, How to Start a Car After a Long While [with Video]. Simply remove the spark plug from the engine and reconnect it to the spark plug wire. I measured the secondary resistance as well and got about 6.5K ohms, also nominal for most coils. Headlights going out while driving is the most common complaint. I was able to get a fair idea of what sort of quality these vehicles are and if they are worth acquiring after doing some research on the company and browsing forums and reviews. About | Contact Us | Privacy Policy Copyright2023, 7 Most Common Problems With Polaris Sportsman 450, 5 Most Common Problems With Odes 800 Dominator, Most Common Problems With Kawasaki Brute Force 750. For additional support and insight into these issues and others, there are UTV forums where the riding community shares added experience, expertise, and advice in resolving such problems. But slight variations in production tolerances can cause issues such as the clutch engaging too soon. How does this happen? Replace the UTVs fragile wires with good-quality ones. Thought it was solenoid but ended up starter. This sound generally indicates it is time for new brake pads. Bernard Juchli is an experienced racer, mechanic and team owner who trusts Avon Tyres. Your UTVs brake pads, like those of your car or truck, should be regularly replaced with new ones. Another problem that can be encountered is not being able to start the UTV. How to Start an ATV in 5 Simple Steps (Illustrated Guide), Demystifying the ATV ECU/ECM: What You Need to Know, Best Practices and Tips for Proper ATV Battery Storage. Hook up the motor to a 12V battery to test it before reinstalling. This initial test allows you to narrow down the possible culprits of your gear-shifting issue. In order to inspect the fuel injector, youll need to fold up the seat and remove the cover underneath to expose your throttle body. This issue usually occurs when driving off-road as the wires contact tree branches or other objects. Email this Business. Only one UTV on this 2015 lineup exceeds $15,000. Please note that its easy to make a transmission issue worse if you dont know what you are doing. My 2014 Bobcat 3650 has started running rough. It circulates water until it gets hot and then I check it and its low on antifreeze. Im currently building another car for Bonneville Salt Flats and will be campaigning a drag car at several events. Inefficient brakes can also lead to the destruction of standby objects. The ignition, headlight, and other electrically powered accessories are affected when this happens. I was told it was down by oil drain plug.. only thing I see is water pump.. Is in inside pump housing? or Best Offer. My reserve was full the whole time but the trapped air didnt allow it to move. Lack of Warranty Conclusion Related Guides Kawasaki Mule: Common Problems, Recalls & Specs Hisun Sector 750 (Common Problems & Specs) The following are six of the most common Massimo UTV problems: Engine Won't Start Rough Idling or Stalling in Idle Overheating Transmission Problems Fuel Pump Issues Faulty Brakes This guide will go into detail about the potential causes of each of these issues as well as highlighting proven ways of fixing each of them. Massimo utv is tough and can withstand any terrain. Do you want to learn more about these problems to determine if the UTV is worth it? The springs inside a CVT transmission clutch may weaken over time, preventing the clutch from functioning as it is supposed to. Before installing a new belt it should be washed with warm soap and water and scuffed up with a green Scotchbrite pad. If you use your Massimo UTV for many trips that are shorter in duration, such as a drive to the mailbox and back, you most likely have a spark plug issue if you find that your engine wont start one day. They didnt make their debut until 2014 at the AIM Expo in Orlando. This has been shown to decrease the engine lifespan. Any misfire or white smoke on start up? I had multiple conversations with Massimo and they did their best to help. I also loves to travel 40-foot motorhome, exploring abandoned mines and ghost towns. You may also have an issue with your battery. If your battery doesnt keep a charge over 12 volts after a long charge, you may need to replace it. Followers 6 Start new topic Sort By Filter By 1 2 3 4 5 6 Next Page 1 of 12 massimo buck 400 Fault Code Troubleshooting "How To" 1 2 By Joe Toup , August 23, 2020 One of the more common complaints among Massimo owners is the lack of assistance from their customer service department relative to troubleshooting issues with their machines. Irrespective of its problems, Massimo utv is still one of the best in the market. If the motor mount is bad or has come loose, the primary clutch may be out of alignment. Are Massimo UTV problems a deal breaker? Massimo even has a line of 12-volt E-coolers for the bed, starting at less than $300. Yamaha Rhino 660 radiator fan on a Massimo MSU 500? You may find that the problem is worse at colder temperatures. Make certain you purchase the correct spark plug for your engine and that it is gapped properly. Unbelievably high powered engines Perfect for any tough terrain Incredible suspension system Enough room for two persons Comfortable & well-designed interior Large storage containers at the back Cons Not the best braking systems Poor acceleration system Often has leaks Customer Reviews On Massimo UTV: Your ATV requires enough airflow both into and out of the engine. Posted Yesterday at 03:48 AM, Copyright 2022 UTVBOARD Even if it isnt your only issue, it must be resolved before you can get the quad up and running. Clutch springs are replaceable, but you may need special tools to pull and disassemble the clutch. Upload or insert images from URL. They are often thousands less than their competitors, but they still have their list of common problems. Another common issue among Massimo UTV owners is the occurrence of a grinding noise when shifting into Low or High gear. Keep your hands and all loose objects clear of clutches to avoid potentially fatal damage. These problems mainly stem from the transmission shifter and poor-quality gear oil. . Engine Compression. Save my name, email, and website in this browser for the next time I comment. Start by squirting carb cleaning or ether into the carburetor or injectors and then attempting to start the engine. This thing only has less than 400 miles on it . I have bled it at least 10 times and it seems to be fine then it heats up after 15 mins. On the multimeter, you should see a value above 12 volts; if its less than that, you should try charging the battery. To test your battery, youll need a multimeter set to voltage. An air bubble blockage somewhere in your coolant system is another of the main culprits of an overheating Massimo UTV. Is the engine brake not working? WE ARE SORRY FOR THE INCONVENIENCE. Unfortunately, Massimo has a rather short and limited warranty. By factory workshop service and repair manuals for your ATV. Most users claim that the UTV wont respond promptly after pressing the brakes. If the problem persists, the transmission system might be faulty. does anyone have the correct part # for the oil filter. The throttle body has been changed. RwpJtk from UTV Board. Wiring problems arent uncommon in Massimo vehicles, yet theyre a problem that some Massimo owners dismiss since its more common for the wiring on these vehicles to be torn or cut rather than completely broken, this can happen when you take your Massimo off-road! My name is Chris, and I am the founder of Yard Floor. Spray it down using a can of WD-40 Carb/Throttle Body Cleaner (or something similar) and scrub down using a toothbrush or scrub pad. If it looks faulty, replace it. These issues are discussed below. Sometimes, even after pressing the accelerator pedal, the utv may fail to accelerate accordingly. How To Fix Braking Issues in Massimo UTVs. Page 2 INTRODUCTION Congratulations on your purchase of the 500UTV. The handlebar-mounted lever is not damaged. winch, roof, windshield, headlights/tail lights and turn signals. Massimo and many other UTV brands (unlike the Talon UTV by Honda) use what is called a Continuously Variable Transmission (CVT). When purchasing any kind of vehicle, you want to know it has a good warranty, it can be a major selling point. Poor acceleration is among the most frequent Massimo UTV problems. Learn More. Replace any damaged components. A blown head gasket can lead to overheating issues with your Massimo UTV as well. When you purchase through links on our site, we may earn a commission at no additional cost to you. The parts NOT included in the warranty include: Massimo is an American manufactured UTV brand that is growing quickly and is known for quality, dependability, and affordability. Dying young is easy. You may also notice that your UTV becomes sluggish in 4WD. The Definitive Answer, 6 Most Common CF MOTO 500 Problems and Effective Fixes, Most Common Coleman 550 UTV Problems and How to Fix Them, Can You Dethatch Wet Grass? Aside from that, I will check the engine compression and valve lash. This is one of the easiest to verify, but its also one of the most crucial. The fuel ejector sometime gets clogged with dirt. An intake valve and an exhaust valve. The braking system subserves safety. This site is owned and operated by Yard Floor. . Troubleshooting an ATV that wont go into gear or wont shift gears can be quite complicated, but not always. Theyre inexpensive, and theyre generally the source of no spark. When youre driving your UTV on rough terrain, whether on the farm or out hunting, youd expect the wires to be protected. Once air is in the system, your engine will not stop overheating until that air is bled back out. If i let it cool off, it will run fine again for a few minutes, then repeat the process. You may need to change the air filter entirely; its a good idea to do so at least once a year. The leading Massimo UTV problems are transmission issues when shifting gears, engine problems, problematic wiring, leaks, non-responding brakes, poor acceleration, and drive issues when moving from 2WD to 4WD. Youll need to remove both the seats and the center console to expose the turnbuckle shift linkage thats responsible for changing your gears. If the ATV, for some reason, idles higher than its supposed to, it may cause the clutch to engage slightly, putting a small but constant tension to the metal gears inside the gearbox. Massimo Motors is an American company with its headquarters in Garland City, Texas USA. It is supposed to spin freely in one direction and be locked in the other direction. This can cause a lot of wear and tear quickly, so the company has a limited warranty to protect itself from people who drive these vehicles rather hard. sorry to hear that. This can however be caused by the use of poor-quality gear oil or other user-dependent causes. The service manual for your specific brand and model will provide more detailed troubleshooting procedures for your transmission issues. Hisun starter was a ton of money. I hope its cured.. Good luck. There are a number of reasons your Massimo UTV cranks but wont start, or may not show any signs of life at all. I fixed mine 2 days ago and have run it hard up and down road and seemed good but have not hit trails yet which will be the real test. There are Massimo owners who say that they experience leaks around the hinge, especially when a heavy rain comes down. Youll then want to inspect the spray pattern of your fuel injector when you turn the key switch on. Many ATVs come with an automatic clutch that engages when you apply throttle, and the clutch speeds up. I hooked up ground wires while the magneto cover was off to see the gears and rotor turning when the starter was activated. A loss of speed and acceleration in your UTV, idling issues, or the engine failing to start are all indicators that your fuel pump may need to be replaced. Remove the belt cover. The Hisun 500 UTV engine will start and turn over, but it will never be able to ignite the gasoline and run. The drive belt should ride in the clutch assembly center, not touching the primarys two clutch sheaves. Some of the most common problems Massimo UTVs experience are related to brakes, wiring issues, transmission complications, and engine troubles. Inspect the bellcranks to make sure they are not stripped or have split. If the motor does not work, the bike will not shift gears. HIGHLIGHTS Privacy Policy | Terms and Conditions | Return Policy | Career 972-271-0888 | info@scautosports.com | 8050 . The best way to avoid this is by applying the parking brake before putting the transmission in park. This way, the gears wont bind up, and you will be able to shift in and out of gear effortlessly. About | Contact Us | Privacy Policy Copyright2023. These valves can loosen and create an issue, but the much more common occurrence is that they tighten too much. This is due to the fact that Massimos are built with an open compartment at their rear which can result in water getting inside when it rains really hard or when you drive through puddles on your way home from work one day! Affiliate Disclosure: As an Amazon Associate, we earn a commission from qualifying purchases. Especially wires that are vital to keeping the vehicle running. Hi, Im Haavard, the guy behind Boost ATV. Based on the bubbles and continuous loss of water I fear its a gasket. Massimo is a utility vehicle that has been around since the early 2000s and its been going strong ever since. Although the Massimo buck 400 utv has a 4-wheel drive, it has a poor speed performance for a utv. Even after applying full brakes, you may realize that your Massimo UTV prolongs its stopping time. Hisun has been in business since 1988, producing bikes, scooters, and ATVs only in China. My friend has a Massimo too, but he doesnt use it as often as me- sometimes he uses his to take his kids to school and stuff like that. Wiring Issues On Massimo UTVs 4. https://www.ebay.com/itm/165963318931? Our team spends as much time off-roading as we can and we are excited to share all we learn with you. Some ATVs use an oil-sump wet clutch in combination with the dry clutches on the CVT belt transmission. Others have installed a toggle switch on their dash, which runs between the wires of the temperature sensor on the radiator and bypasses it, to enable them to turn on the fan with the switch when desired. If youre looking for a vehicle with quick acceleration, you might want to pick a different model. I did see that and wonder if the 750 is the same but just bigger. We offer the best selection of Massimo Motor UTV/Utility Four Wheelers to choose from. Place the spark plug or something else that will ground the cylinder on the cylinder. That's a dead giveaway, air bubbles in radiator while idling ? Engine compression is a common problem in Hisun 500 UTVs. Bearings inside the diff may be worn out or sized. I bought mine new in 2017.. it has always run perfectly.. Here are a few things to check out whenever any of these types of ATVs wont go into or shift gears. Page 1 READ THIS MANUAL CAREFULLY! 8:30 AM - 5:30 PM. The utv is considered to be underpowered. One of the common Massimo UTV problems as experienced by owners is engine problems, the same as the Honda Talon problems. Begin by troubleshooting the externals as they are the most accessible. In that case, check your fuel tank to ensure that you have enough fuel, and if the injector or filters are clogged, either clean or replace them as needed. Copyright 2022 SC Autosports, LLC. Fix them properly. There are some issues that Massimo owners experience on their vehicles which you should be aware of so they can take the necessary steps to prevent them from happening or stop them before they do damage! I guess it must be the gasket allowing gas into cooling system, but it shows no evidence of leak in the exhaust or oil.. it must be a very tiny leak. Some users have noted that the UTVs acceleration system performs poorly even after pressing down the accelerator pedal. This relieves the tension on the gearbox and allows you to shift gears. Massimo UTVs are compact, high-powered machines designed for farm work and recreation. 3101 W Miller Rd. They are suited for rough terrain and can go places a truck cannot. Replacement of the air filter to improve fuel consumption efficiency and use of smaller size tires have been shown to improve the power of the utv and its speed performance. You may find that the bike wants to creep or move forward when in gear at idle. Read moreabout us here. Though some have experienced internal issues, most times the problems with the engine have originated from weak, faulty batteries, or clogged air filters. Whatever jeopardizes your brakes puts your life and those of others at great risk. Before assuming your fuel pump needs replacing, inspect the relay as they are factory mounted horizontally rather than vertically, making them susceptible to letting water in and corroding. By MMC. Affiliate disclosure: As an Amazon Associate, we may earn commissions from qualifying purchases from Amazon.com. 1. The same principle applies whether you have a wet disc clutch or a dry clutch, as you find on a belted CVT transmission. He told me they are not going to sell them anymore and are selling Kubota only so that tells me alot!! I have a 2011 hisun 800 utv. k-bo, Just Repainted my Trooper and was wondering if anyone has or can make the stickers for the tropper?? The clutch should be scuffed up too then cleaned with rubbing alchohal. Sorry you don't have it running yet, but I am happy to hear that Massimo was willing to help. The utv stands out amongst others in the following areas. When you purchase through links on our site, we may earn a commission at no additional cost to you. Where Are Kioti Tractors Made? Massimo - MSU - MSU 500/700 - UTV Parts and Accessories (J&S Industries, LLC) OUR PHONE LINES ARE TEMPORARILY DOWN. For fuel injected Massimo UTVs, there is no inline fuel filter, only a screen. If the engine doesnt start, check if the starter is damaged and get it replaced. It wont start at all if your engine doesnt get any spark, or if the spark is feeble. Access the gear lever and adjust it. Next, I broke the pull coil trying to overcome the starter issue. Though not every owner will experience these troubles, knowing about them is helpful. Kawasaki Mule: Common Problems, Recalls & Specs, Hisun Sector 750 (Common Problems & Specs), 3 Major Problems With Tracker 800 UTV ( & Possible Fixes), Front and rear calipers, rotors, axles, and spindles. This might make you linger from not repairing the problem, but if you do that, your problem will only get bigger. If it does, your fuel pump should be in good shape. Mine is doing same exact thing. Oil Filter for 250cc thru 800cc UTV's & Side by Side's. HJX0604C fits Hisun. Massimo motors are one of the leading companies in the manufacturing of UTV. Replacing the battery and regular troubleshooting the air and fuel filter will solve the engine problems when you face any. The gasoline pump or the carburetor are the two most prevalent causes. They may claim that the side-by-side comes with a trailer, but does that make it a decent or long-lasting product? Runs for 15 mins, stops - Oil in air filter. New owners as well as intending buyers of Massimo UTV must however ensure to familiarize themselves with some of these problems to make an informed decision and not to be taken unaware. If you have an account, sign in now to post with your account. Browse Massimo Motor Msu 500 Utv/utility ATVs. Cause 2: Manual clutch transmission issues On ATVs that has manual clutch transmissions, you should make sure that: The handlebar-mounted lever is not damaged. Your previous content has been restored. If the washers are worn, the belt may not ride in the grooves as it should and instead ride one of the sheaves. Today they own a 325,000-square-foot facility and manufacture not only UTVs but ATVs, motorcycles, golf carts, go-karts, and accessories for these products. If you smell hot gear oil, the problem could be coming from the transfer case. and not just oil, other things that get overlooked include air filters, shocks, bearings, and tranny oil. 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